The aluminum honeycomb core is an intelligent and a robust material that is being used in almost all industries. It resembles a beehive in structure and is light but strong. You can expect to use it in planes, trains, automobiles, constructions, and even furniture. In this blog post, we will discuss the cost of the material, the advantage, and the strength of the structure of the aluminum honeycomb core.
What is Aluminum Honeycomb Core?
Aluminum honeycomb core is a composite material that is created by joining sheets of aluminum foil. The cells are hexagonal in shape. Due to this arrangement, the material receives its name. The structure makes the core lighter but stronger.
Benefits of using Aluminum Honeycomb Core
- Lightweight
Aluminum honeycomb core is extremely light in weight. It reduces the total weight of a product. It is of immense use in airplanes, trains, and vehicles.
- High Strength
Though it is light, it supports heavy loads. Its peculiar shape distributes the force uniformly.
- Good Energy Absorption
It has good vibration and shock absorption. This is safe to use in crash-prones or impact areas.
- Fire Resistance
Aluminum is not easily burnable. The core is safe to use in high-temperature zones.
- Recyclable
Aluminum is 100% recyclable. You can reuse the material without losing its strength.
- Low Maintenance
It is corrosion-resistant and doesn’t break down quickly. This reduces maintenance and repair.
Structural Strength and Performance
The honeycomb core of aluminum is structurally strong because of its shape and composition. Its hexagonal form provides it with:
- High compressive strength
- Great bending resistance
- Strong Shear strength
That’s why designers apply it to floors, walls, doors, panels, and more.
Common Applications:
- Aircraft floors and walls
- Train doors and panels
- Building fascades
- Clean room walls
- Table tops and furniture
- Interiors of ships and marine vessels
They all require material that is strong but light. The honeycomb core is ideal for them.
Material Cost of Aluminum Honeycomb Core
- Thickness of the core
- Cell size (smaller cells are more expensive)
- Aluminium grade type utilized
- Type of surface finishing (if any)
- Quantity purchased
Mostly, the product is higher in cost than plain solid sheets of aluminium. However, it is cheaper when compared to most high-grade items such as carbon fiber. On bulk applications, it is affordable.
Why?
Due to the fact that it performs high strength but with less utilization of material. Thus, utilize less aluminium and enjoy strong performance.
Conclusion:
Honeycomb aluminum core is a wise selection for the majority of tasks. It is more expensive than common material but works significantly better. Its low weight, good strength, and numerous additional advantages make it an optimal choice in most companies.
In case you require light weight, high strength, and long life all at the same time, this material is your best option.
Contact DMC today. Let’s see how we can help you achieve the dependable data you require.