Aluminum Honeycomb Panel

Aluminum Honeycomb Acoustic Panel is a kind of sound absorbing panel which composed of perforated face skin and perforated or un-perforated bottom skin and aluminum honeycomb core.

Due to honeycomb core in the aluminum honeycomb acoustic panel are divided into a large number of closed cells, the air flow is prevented and the sound waves are obstructed. When sound passes through acoustic panel, the intensity of sound is decreased and the sound absorption coefficient (can be up to 0.9 or more) is improved. In addition, it can provide more freedom for designers due to its excellent attributes such as high strength and light weight.

Structure: Aluminum skins + Aluminum honeycomb core + Aluminum skins.

  • Face Skin: Perforated aluminum plate
  • Bottom Skin: Perforated or un-perforated aluminum plate
  • Core: Aluminum honeycomb
  • Adhesive: PU/ Epoxy glue or film
  • Surface treatment: PVDF/PE coatings/ customized

Packing Details: Standard pallets/ plywood cases/ cartons.

Technical Specifications

Standard size: 1220*2440mm/ 600*600mm;

Standard height: 8/10/15/20mm

Cell size: 13.86mm

Foil thickness: 0.06mm

Suction hole diameter: 1mm

Suction hole distance: 6mm

Skin thickness: 0.6-1.2mm

Color: Customized

Mechanical Properties of Aluminum Honeycomb Core

DMC core  Honeycomb Compression Plate Shear
Designation Bare L Direction W Direction
Material———Size Strength    psi Strength    psi Modulus    ksi Strength    psi Modulus ksi
DMC–AH–Alloy–mm–inch Typ. Typ. Typ. Typ. Typ.
DMC–AH–3003–6.4—-1/4 625 365 70 215 38
DMC–AH–3003–9.5—-3/8 340 230 45 130 22
DMC–AH–3003–12.7–1/2 190 140 28 80 14
DMC–AH–3003—17—-3/4 120 100 20 65 11
DMC–AH–3003—25.4—-1 80 65 14 45 7
DMC–AH–5052—9.5—3/8 362 250 55 160 26
Notes: Test data obtained at 0.625″  thickness; Size available on request; The above values are not guaranteed and  should be used as indication only.

Fiberglass Honeycomb Core Panels

Fiberglass Aluminum Honeycomb Panel is made of fiberglass skins on both sides and core in aluminum honeycomb materials. These panels are highly durable and widely applied. Our company can make fiberglass honeycomb panels according to your needs and detail drawings.

Tips: Fiberglass skin and aluminum honeycomb core are two different materials, so it will be a galvanic difference between them. In the case of marine field applications, we do not recommend the use of this kind of honeycomb panel.

 

Features of fiberglass aluminum honeycomb panels:

  1. Weight: One of the primary reasons for utilizing aluminum honeycomb panels is that they exhibit excellent strength-to-weight ratios compared to traditional construction materials.
  1. Strength: The ability to configure panels with different materials allows us to create much stronger panels than one can achieve with solid structures.  The skill, however, is in analyzing all of the material choices for meeting your specifications and then selecting those that will provide the most functionality at the lowest cost.

Structure: Fiberglass skins + Aluminum honeycomb core + Fiberglass skins.
1. Face skin: Fiberglass;
2. Bottom skin: Fiberglass;
3. Skin thickness: 0.3mm/ 0.6mm/ customized;
4. Core: Aluminum honeycomb;
5. Color of fiberglass skins: customized.
Advantages: Fiberglass honeycomb panel has higher compressive strength and lower core density when compared with balsa.
Packing details: Standard pallets/ plywood cases/ cartons.
Customizable: The production of our fiberglass honeycomb core panel are based on the requirements of our clients, who determine dimensions and other panel specifications.

Product Details

Aluminum alloy 3003 / 5052
Standard size 1220mm ×2440mm /Customized
Aluminum skin thickness 0.8mm-1.5mm
Aluminum honeycomb core Cell size: 3mm-34mm, Foil  thickness: 0.036mm-0.08mm
Total panel thickness Customized
Size/ Color Depending on customers’ requirement
Notes: The design and size of panel are available according to your detail drawings.

Fiberglass Honeycomb Panels

Fiberglass honeycomb panel is a kind of lightweight sandwich panel that can be applied in a wide range of fields. It is manufactured by sandwiching an aluminum honeycomb core between 2 skins of fiberglass prepreg, The fiberglass prepreg skins are cured by hot pressing and then completely bonded to the aluminum honeycomb core.

Features of fiberglass honeycomb panels:

  1. Using fiberglass prepreg to creates structural skins that offer high tensile strength and compressive strength, dimensional stability, design flexibility and excellent electrical resistivity.
  2. To increase the stiffness of the fiberglass honeycomb panel the thicker aluminum honeycomb core can be used without substantially increasing the weight and cost of the final product.

Structure: Fiberglass skins + Aluminum honeycomb core + Fiberglass skins.
1. Face skin: Fiberglass;
2. Bottom skin: Fiberglass;
3. Core: Aluminum honeycomb;
4. Color of fiberglass skins: customized.
Advantages: Fiberglass honeycomb panel has higher compressive strength and lower core density when compared with balsa.
Packing details: Standard pallets/ plywood cases/ cartons.

Product Details

Aluminum alloy 3003/5052
Standard size 1220mm×2440mm/Customized
Fiberglass skin thickness 0.3mm/ 0.6mm/ Customized
Aluminum honeycomb core Cell  size: 3mm-34mm, Foil thickness: 0.036mm-0.08mm
Total panel thickness Customized
Notes: The design and size of panel are available according to your detailed drawings

Plastic Honeycomb Panel

Plastic Honeycomb Panel

Plastic Honeycomb Panel is a high-tech thermoplastic sandwich panel, with Polypropylene honeycomb core and Thermoplastic fiberglass sheet/ FRP on the two sides.It is widely used in van, architectural, outdoors, home furnishing, industrial product and high-end packing materials, partitioning screen system, etc.

  1. Completely recyclable;
  2. Easy to process, such as cut and repair.
  3. Sound absorption and sound-insulation;
  4. High mechanical strength and good impact toughness.

Structure: Fiberglass/FRP skins + PP honeycomb core + Fiberglass/FRP skins.
1. Face skin: Thermoplastic fiberglass/ FRP,
2. Bottom skin: Thermoplastic fiberglass/ FRP;
3. Core: PP honeycomb;
4. Surface color: Customized.
Packing details: Standard pallets/ plywood cases/ cartons.
Our Advantages: We are manufacturer which can offer you factory price and professional services

Mechanical Properties of PP Honeycomb Core

DMC Honeycomb Color Density   (KG/M³) Compressive Strength  (MPa) Shear Strength (MPa) Effective temperature (Celsius) Thermal Insulation U-Value  (W/M²K)
Designation
Material-Cell Size-Thickness
DMC—PP—-mm——–mm
DMC—PP—–08———10 White 80 1.75 0.43 -40~+80 2.2
DMC—PP—–08———30 White 80 1.66 0.5 -40~+80 2.2
DMC—PP—-10———-30 White 75 1.58 0.45 -40~+80 2.2
DMC—PP— 12———-30 White 70 1.47 0.4 -40~+80 2.3

Lightweight Honeycomb Panel

Lightweight Honeycomb Panel

Lightweight Honeycomb Panel is an aluminum sandwich-type panel with high rigidity and extremely low weight which is made of honeycomb core, surface aluminum plate and bottom aluminum plate adhesive with environmental protection glue. The main materials are high-quality 3003 or 5052 aluminum plates for surface panel and bottom panel. It is an ideal material for a most of application in architecture, transport, display, etc.

Usually, the surface aluminum panel is treated with PVDF coating or PE coating. PVDF coating is suitable for outdoor because of its wide property of anti-weathering, anti-contamination and self-cleaning. Due to Polyester(PE) paint’s excellent characteristics, it can achieve versatile vivid color and higher gloss rate than PVDF, It is ideal for interior wall, decoration and signboard materials. And it can greatly reduce your cost.

 

Below is our regular specifications:

  • Standard size: 1220*2440mm;
  • Skin thickness: 0.8-1.5mm;
  • Cell size: 3-34mm;
  • Foil thickness: 0.036-0.08mm;
  • Total thickness: customized;

Note: The design and size of lightweight honeycomb panel is available according to your requirements and detail drawings.

Structure: Aluminum skins + Aluminum honeycomb core + Aluminum skins.
1. Face Skin: aluminum plate;
2. Bottom Skin: aluminum plate;
3. Core: Aluminum honeycomb;
4. Adhesive: PU/ Epoxy glue or film;
5. Surface treatment: PVDF/PE coatings/ customized;
Packaging Details: Standard pallets/ plywood cases/ cartons.

Product Details

Aluminum alloy 3003/5052
Standard size 1220mm ×2440mm/ Customized
Aluminum skin thickness 0.8mm-1.5mm
Aluminum honeycomb core Cell size: 3mm-34mm, Foil thickness: 0.036mm-0.08mm
Total panel thickness Customized
Surface treatment Anodized, Brushed, Foil Decoration, Mirror, PVDF/PE coated, Perforated
Surface color Customized