Aluminum Honeycomb Core

At the very beginning, aluminum honeycomb materials were mostly used in the aerospace and military sector. Aluminum Honeycomb panel has excellent strength and great performance in high wind pressure resistance, shock absorption, sound insulation, heat preservation, fire resistance, and high strength. Aluminum honeycomb grid core can also be used as an energy absorber and grids in front of spotlights and photographic equipment.

DMC aluminum honeycomb cores are made of 3003 or 5052 aluminum alloy foil.

  • Excellent Strength
  • Highly durable
  • Lightweight
  • Low cost

DMC aluminum honeycomb core is available based on the below condition:

  • Minimum Core Thickness: 3 mm
  • Minimum Cell Size: 2 mm
  • Foil Thickness: 0.036 mm-0.18 mm
  • Standard Dimension: 1220*2440mm
  • Max. Expanded Size: 1600*20000 mm

Available in Various Categories:

  • Block
  • Unexpanded slices
  • Expanded sheets
  • Perforated or Non-perforated
  • Drilled core

Mechanical Properties Of Aluminum Honeycomb Core

DMC Honeycomb Compression Plate Shear
Designation Bare L Direction W Direction
Material Size Strength psi Strength psi Modulus ksi Strength psi Modulus ksi
DMC-AH Alloy mm inch Typ. Typ. Typ. Typ. Typ.
DMC-AH–3003—- 6.4—-1/4 625 365 70 215 38
DMC-AH–3003—- 9.5—-3/8 340 230 45 130 22
DMC-AH–3003—-12.7—1/2 190 140 28 80 14
DMC-AH–3003—-17——3/4 120 100 20 65 11
DMC-AH–3003—-25.4—–1 80 65 14 45 7
DMC-AH–5052—-9.5—–3/8 362 250 55 160 26

Notes:Test data obtained at 0.625″ thickness; Size available on request; The above values are not guaranteed and should be used as indication only

Drilled Aluminum Honeycomb

The vented aluminum honeycomb core is a drilled core material that perforated in the cell walls of the core at equal distance. With these perforated holes, drilled aluminum honeycomb core permits the correct airflow.

Normally, the drilled core can be used as core material for vacuum tables and for molds in the wind blade industry.

DMC drilled honeycomb core are available in the below configuration:

  • Aluminum Alloy Grade: 3003, 5052
  • Cell Size: 9.53mm, 12.64mm, 19.1mm
  • Number Of Holes: 3 or 6 holes at direction T (equal distance)
  • Drilling Hole Diameter: 3mm-5mm
  • Core Thickness: 15mm-60mm
  • It can be customized according to customer requirements

Drilled Core Technical Properties

Type Aluminum Alloy 3003/ 5052
Cell Size 9.53mm,12.64mm,19.1mm
Perforation Yes
Drilling Hole Diameter 3mm-5mm
Core Thickness 15mm-60mm
Number Of Drilling Holes 3 or 6 holes at direction T(equal distance)
Notes:Above are just some of our company’s regular size, this product can be customized according to customer requirements.

Vented Aluminum Honeycomb Core

Drilled aluminum honeycomb core can be used for air flow control, heat conduction, mold cooling, and energy absorption applications, such as vacuum table, anti-collision of protection guardrail, and molds in the wind blade industry. It’s a new aluminum honeycomb core which is stronger, more stable, lighter and has better air circulation properties. There are perforated holes in the equal distance on the drilled core walls.

 

DMC vented honeycomb core is available based on the below configuration:

  • Aluminum Alloy Grade: 3003, 5052;
  • Cell Size: 9.53mm, 12.64mm, 19.1mm;
  • Number Of Holes: 3 or 6 holes at direction T (equal distance);
  • Drilling Hole Diameter: 3mm-5mm;
  • Thickness: 15mm-60mm;

It can be customized according to customer requirements.

Drilled Core Technical Properties

Type Aluminum Alloy 3003/ 5052
Cell Size 9.53mm,12.64mm,19.1mm
Perforation Yes
Drilling Hole Diameter 3mm-5mm
Core Thickness 15mm-60mm
Number Of Drilling Holes 3 or 6 holes at direction T(equal distance)
Notes: Above are just some of our company’s regular size, this  product can be customized according to customer requirements.

Perforated Honeycomb Core

DMC can produce a new aluminum honeycomb core which is stronger, more stable, lighter and has better air circulation properties,  It has drilling holes in equal distance on the walls of the core,  Air flow through core walls correctly to heat or cool a panel uniformly by these perforated holes. Normally, drilled aluminum honeycomb core is used as core for vacuum tables and for molds in the wind blade industry.

 

DMC can produce:

  • Aluminum Alloy Grade: 3003, 5052;
  • Cell Size: 9.53mm, 12.64mm, 19.1mm;
  • Number Of Holes: 3 or 6 holes at direction T (equal distance);
  • Drilling Hole Diameter: 3mm-5mm;
  • Core Thickness: 15mm-60mm;

It can be customized according to customer requirements.

Drilled Core Technical Properties

Type Aluminum Alloy 3003/ 5052
Cell Size 9.53mm,12.64mm,19.1mm
Perforation Yes
Drilling Hole Diameter 3mm-5mm
Core Thickness 15mm-60mm
Number Of Drilling Holes 3 or 6 holes at direction T(equal distance)
Notes: Above are just some of our company’s regular size, this product can be customized according to customer requirements.

Stainless Steel Honeycomb Core

Features include fire resistant, fungi Resistant, excellent moisture and corrosion resistance etc. It is widely used in honeycomb ventilation panels, dust-filter, flow straightening in wind tunnel or water tunnel, waterjet cutting machines, electromechanical platform, train doors and floors, bulkheads, energy absorber, laser cutter machines, extraction table, etc. In the context of petroleum product counting, stainless steel honeycomb core is currently used to replace aluminum honeycomb to tranquilize the products.

Standard Material: SUS304, SUS316L
Standard Wall Thickness: 0.13mm
Production Process: Laser welding/ Butt welding / Brazing
Cutting Process: Laser cutting/ Wire cutting
Price: Expensive
Package: Carton box or plywood box

DMC stainless steel honeycomb is available based on below conditions

  • Material: 304 stainless steel, 316L stainless steel & 321 stainless steel, special materials such as Nickel can be customized.
  • Cell size: 0.8mm, 1.6mm, 2.4mm, 3.2mm, 6.4mm, 10mm, 20mm etc.
  • Surface treatment: can be plated with Tin, Ni, Zn, Cr after electric oxidation.
  • W*L: 60*60, 120*120, 300*300, 600*600, 1000*2000mm. Can be customized.
  • Core thickness: 5mm-200mm.
  • Cell wall gauge: 0.08mm, 0.1mm, 0.13mm, 0.15mm, 0.2mm etc.

Technical Properties

Material SS304,SS316L,SS321
Cell Size 1.6mm, 2.4mm, 3.2mm, 6.4mm, 8.2mm, 10mm, 20mm
Surface Treatment Can be plated with Tin, Ni, Zn, Cr after electric oxidation
W*L 60*60, 120*120, 300*300, 600*600, 1000*2000
Core Thickness 5mm-200mm
Cell Wall Gauge 0.08mm, 0.1mm,0.13mm,0.15mm,0.2mm
Note:The above data are to the best of our knowledge correct and are intended to give information about our products and their potential applications,  No warranty is given or implied in respect of  certain properties of the products or their suitability for a particular application. We reserve the right for technical changes without further notice. We guarantee impeccable product quality under our terms of sale, 

Polypropylene Honeycomb Core

PP honeycomb core is one of plastic honeycomb cores which is made of polypropylene material. As a lightweight, high strength, non-metallic, non-toxic, shockproof, long lifespan, eco-friendly and recyclable core material, pp honeycomb sheet is suitable to be bonded with FRP, wood grain sheet, aluminum plate, stainless steel sheet, marble sheet or rubber sheet etc to be used in truck body, mobile house, caravan and package.

Furthermore, bare core can be used in air filter and as flat surface for cutting tools (waterjet cutting machines). But a significant shortcoming of pp honeycomb core is its operating temperature cannot exceed 80 degree C. We also provide pp honeycomb panels.

Material: Polypropylene
Supply Form: With or without non-woven polyester fabric; With or without pp film barrier
Each cell has a tubular form
Working Temperature: -40℃- 80℃
Standard Density: 80KG/M3
Package: Pallet+paper corner protector+wrapping film

Polypropylene honeycomb core are available based on below specifications

  • Standard Dimension: 1220*2440mm;
  • Core Thickness: 5mm-100mm;
  • Standard Cell Size: 8mm, 10mm & 12mm;
  • Recommended Size For Full Container: 1150*2300mm.

Technical Properties

Item Color Cell  Size(mm) Density
(Kg/m3)
Compression    strength (MPa) Compression    modulus (MPa) Shear    Strength (MPa) Effective    Temperature
(oC)

Thermal

Insulation U-value (W/ m2k)

1 White 8 80 1.66 45.7 0.5 -40 – +80 2.2
2 White 10 75 1.58 41.2 0.45 -40 – +80 2.2
3 White 12 70 1.47 38.9 0.4 -40 – +80 2.3
Note:This table presents values of honeycomb obtained from testing specimens of 30mm  thickness, Data is based on results gained from experience and tests and is  believed to be accurate yet without acceptance of liability for loss or  damage incurred and attributable , to reliance thereon as conditions of use lie outside our control,

Polypropylene Honeycomb Panel

Polypropylene Honeycomb Panel  is a lightweight (hollow structure), non-toxic, shockproof, long lifespan, eco-friendly and recyclable non-metallic core material produced by polypropylene. Our customer can choose between bare core or facing with non-woven polyester fabric.

With non-woven PET fabric, pp honeycomb sheet can be easily further bonded with FRP, wood grain sheet, aluminum plate, stainless steel sheet, marble sheet, rubber sheet etc. It is also supplied with or without a pp film barrier under the PET fabric to limit the amount of resin consumption.

It’s widely used in van body for logistics and express, mobile house, caravan, package etc. Furthermore, Polypropylene Honeycomb Panel can also be used in air filters to reduce corrosive gas emissions and as flat surface for waterjet cutting machines.

  • Material: Polypropylene;
  • Supply Form: With or without non-woven polyester fabric; With or without pp film barrier;
  • Each cell has a tubular form;
  • The Range of Temperature Resistance: -40℃-80℃;
  • The price is relatively low in various kinds of honeycomb core.

Specification

  • Dimension: 1220*2440mm, etc.;
  • Core Thickness: 5mm-100mm;
  • Cell Size: 4mm, 6mm, 8mm, 10mm, 12mm, 16mm;
  • It can be customized according to customers requirements.

DMC PP Honeycomb Core Technical Properties

Item Color Cell   Size(mm) Density
(Kg/m3)
Compression    strength (MPa) Compression    modulus (MPa) Shear    Strength (MPa) Effective    Temperature
(oC)

Thermal

Insulation U-value (W/ m2k)

1 White 8 80 1.66 45.7 0.5 -40 – +80 2.2
2 White 10 75 1.58 41.2 0.45 -40 – +80 2.2
3 White 12 70 1.47 38.9 0.4 -40 – +80 2.3
Note:This table presents values of honeycomb obtained from testing specimens of 30mm  thickness. Data is based on results gained from experience and tests and is believed to be accurate yet without acceptance of liability for loss or damage incurred and attributable to reliance thereon as conditions of use lie outside our control.